Home of Wasabi Air Racing

Elliot Seguin and Jenn Whaley's Formula One class air race team based out of Mojave, California. Pylon racing at the National Championship Air Races in Reno Nevada. Eight airplanes racing head to head around telephone poles in the desert. Mojave is the best place on the planet to build and modify a race plane, and Wasabi is lucky to have the best support in the business.

N357AW Test Report





 



 Aerochia Super Legacy
N357AW

Program Report
Elliot Seguin and Justin Gillen
November 2014
Rev C



Owner: Austin Willis
Lancair Legacy, Aero Chia Race 33 Clone
Engine: Continental TSIO-550B (aftermarket turbos and wastegates)
Propeller: Hartzell Feathering, Counter Weighted, 3 blades
Aircraft MSN: L2K-169
Prop MSN: B11452B

Location for testing:  Mojave Airport (MHV)
Pilot:  Elliot Seguin (661)754-1555
Flight Test Engineer/Backup Pilot: Justin Gillen (858)692-3351
Mechanical Support: Andy Chiavetta (714)225-2937
Electrical Support: Jon Hadlich (541)815-7381
Engine Support: Chris Padilla and John Jackson (818)899-5200
Designated Airworthiness Representative: Carl Gerker


Program Summary:

The test program lasted 5 months and took 24 flights, including a one month break so Andy and Elliot could participate at the Reno Air Races.  The aircraft was delivered to Mojave from Jackie Cochran airport in Thermal in early May.  The first engine runs were performed during the first week of June, and first flight took place on the 29th of June.  Most of the testing was done within the glide cone of Mojave between 10-12,000 feet.  A typical flight was a full throttle (no wheel) takeoff and climb at 160 KIAS to 10,000’, testing between 10K and 15K, back up to full throttle for descent to Mojave and pilot proficiency.

Aircraft Overview:

The Lancair Legacy is a kit plane manufactured by Lancair International in Redmond OR (541)-923-2244.  It is a two seat, low wing, aircraft with 40° displaced hinge flaps, optional spoilers, tricycle retractable landing gear and a low cruciform tail.  The continental IO-550 powers the stock airframe.  This aircraft has been modified with a reinforced tail cone, aft opening canopy, O2 system, large aftermarket turbo chargers and waste-gates, recessed firewall, auxiliary fuel tanks, feathering propeller, and the standard dual sticks have been replaced with one side stick in the center console.  The aft opening canopy is actuated by a linear pull to open T-handle mounted low in the center of the panel, which rotates four forward facing hooks connected by universal joints mounted in the fuselage that secure the canopy in flight.  This is the economy Super Legacy, built barebones with no interior, light body work, and a simpler panel than its predecessors.


Flight Characteristics


Demonstrated Envelope

This airplane is significantly modified resulting in much greater than stock performance.  In order to validate the Lancair published VNE we checked it using the procedure outlined in FAR 23.335 during Flt022 on 11-8-14.  For this test we started at 12,000’ MSL.  For VC I set the power to 30” and 2700 RPM (~280 HP).  I decreased the pitch angle of the aircraft 7.5 degrees using the Garmin EFIS and cross-referencing an inclinometer I attached to the canopy rail.  After reaching this pitch attitude I let the airplane accelerate for 20 seconds.  After 20 seconds I pulled the nose through the horizon at 1.5 Gs.  In this maneuver I found Vc to be 222 KIAS or 272 KTAS.  The airplane accelerated to a Vd 255 KIAS and 311 KTAS.  Based on this test the Lancair recommended Vne of 263 KIAS seems to be adequate, for a true airspeed limit I recommend a Vne of 280 KTAS (VD x 0.9).  After this test point I descended and accelerated to 265 KIAS and did a handling check, the airplane handled fine in all three axes with no notable changes in behavior.

On Flt022 we also did saw-tooth climbs between 10,000 and 10,500 at 20” and 2500 RPM, we found VY to be 125 KIAS with a climb rate of 850 FPM.

For the first 3/4 of the program we found a step change in roll forces at 230 KIAS.  During the last few flights (Flt023-Flt025) of the program this effect seemed to get worse.  Finally we found a squeak in the right aileron hinge, which was lubed using 3in1 oil.  After this the roll forces scaled very predictably with IAS.

On Flt028, the Mach envelope was cleared to M0.46 (282 KTAS) at 23,000 MSL, using the Continental numbers for altitude performance of 29.5 INHG and 2500 RPM (215 HP).  There was an increase in pitch axis handling sensitivity, but there were no notable changes in behavior in all three axes.  The oxygen system showed an increase in bottle pressure at this altitude, 1500 became 2000 at altitude.

On Flt029, the Mach envelope was cleared to M0.49 (300 KTAS) at 22,000 MSL.  On this flight we ran 35 INHG and 2700 RPM (320 HP).  As seen on Flt028 the pitch axis in particular seems to increase in sensitivity at these true airspeeds.  On descent the roll forces had increased notably.  This was very similar to the change in roll forces we had seen on Flt023-Flt025.  I assume the hinge is just very cold and is binding from the associated CTE difference between the aluminum hinge chassis and the steel pin, an eye should be kept on this.

Stalls

At 2750 lbs the airplane stalls at 84 KIAS with no flaps and idle power.  First indication is light buffet in the stick, which progresses until you can feel it in your seat, followed by a light pitch bobble, at which point the airplane will typically drop a wing.  It does not seem to favor one wing over the other.

Engine Out Landing

For an engine out landing I like to arrive at high key at 150 KIAS and 2500’ over the airport.  By the time I get to low key I would be down to 120 KIAS so I can extend the first 10 degrees of flaps and extend the landing gear.  In this configuration the airplane’s L/D is significantly reduced, on the order of 4/1, so I make sure I have the airport before extending the gear.  I hold the airplane at gear speed (120 KIAS) until the pre-flare to save kinetic energy for the round out.  All these speeds and timings are based on 2900 RPM (this airplane is only capable of 2700 RPM) so it should be somewhat conservative.

Normal Landing

I Like to arrive abeam the numbers at 120 KIAS and 1500’ AGL with 10 degrees of flaps and 10-12” MAP.  I then extend the gear and the flaps and start a circular base to final.  I use 100 KIAS at the fence.  I typically chop the power at the threshold to touchdown not less than 90 KIAS.

Weight and Balance Description

With the added weight of the turbo charging system and the aft loading of the auxiliary fuel tanks Austin requested the gross weight be expanded to 2750 pounds and the aft CG to 95.1”. 

The neutral point of the airplane appears to be at about 92”, aft of which the stick position vs Q reverses.  At aft CGs the airplane also demonstrates negative stick free longitudinal stability.  That is if pulled off trim speed and the stick released the airplane continues to pitch in that direction.  The airplane was stalled to first indication (stick buffet) at 1G at the aft CG case of 95.1” and 2750 pounds (see figure 5).  This was done with flaps at 0°, 10°, and 40°, with the gear extended and retracted, and with power off as well as a low cruise power setting (20”/2400RPM).  Flying an airplane with CG aft of the stability and balance neutral point is dangerous and not recommended outside of a test environment.

When operating the airplane above the Lancair published gross weight of 2200 pounds the limit load factor should be proportionally lowered.  For instance at 2750 pounds an appropriate limit load factor is 3.5 G rather than the 4.4 G limit published by Lancair.  At these weights the biggest concern is the gear and care should be taken not to land hard or make abrupt taxi maneuvers.

Fuel Tanks

The aux tanks are 15 gals each but are plumbed together to act as one tank.  A selector behind the pilot’s right elbow selects the destination wing tank for the aux fuel.  This transfer pump is higher flow than has previously been installed in a Super Legacy.  It will replenish fuel to a tank much faster than the engine will drain that tank.  Care must be taken to not overfill the destination tank as the pump is capable of making enough pressure in the tank to significantly damage the wing, perhaps popping the wing skin off the airplane in flight.  With the fuel vents functioning properly the tank will not damage the tank, and was tested for both tanks during the phase one test program.  The level of both tanks is indicated by two independent senders wired to a single head on the right side of the panel.

The main fuel tanks are indicated via capacitance probes, but the fuel totalizer is a better way to keep track of fuel.  The capacitance probes are not to be trusted and only seem to be accurate between ~10 and ~28 gallons.

During the test program we found a leak in the right aux tank.  This leak was on the aft outboard bottom corner of the tank and was repaired using Proset Resin and 282 carbon applied in a contact layup.  The aux tanks were also found to be plumbed backwards which was fixed.  The main fuel selector switch can be dangerous if the switch and face are removed, it is easy to install the selector so that the shaft that drives the valve is not in place and then the selector will do not move the valve.

Pneumatic Canopy Seal

The standard canopy seal configuration in a Lancair Legacy is mounted on the aircraft side of the frame and forms one side of a lap joint with a flange on the canopy.  This seal is pressurized by a 12V air pump which seals the gap.  To save weight on this aircraft the electric pump was replaced with a bicycle style pump mounted on the right side of the center console in the right seater's foot well.  The check valve in the pump is the only check valve holding the pressure in the system, and it leaked significantly.  Before Flt022 we added a second check valve in line with the bicycle pump.  This limited the leak rate to 2 pumps per minute.  So for every two pumps of the hand pump you get about a minute of canopy seal.

Spoilers

The aircraft is equipped with the optional spoiler package.  These electrically actuated spoilers are Japanese fan style and are controlled by a switch on the end of the throttle lever.  Switch goes up to deploy down to close.  At a constant airspeed and power setting the spoilers provide a nose up pitching moment that needs to be countered with two pounds of stick force, and 1500 FPM of vertical speed, which works out to about 100 HP of drag.  The spoilers were tested to 240 KIAS.

Flaps

The aircraft has electrically actuated (actuator under the crew seats) displaced hinge flaps that extend to 40 degrees.  The flaps are controlled by a single pole three position switch behind the throttle console.  The switch is centered in the off position in flight, back (momentary) for down, and forward (toggle) for up.  The flap indicator is visible on the bottom left of the left G3X.  The indicator is only accurate to 10 degrees, after that the indicator leads the flap itself.  The flap speeds are reported from Lancair with a max extended speed from 0°-10° of 140 KIAS, and from 10°-40° 120 KIAS.  The aircraft was tested to these speeds in these configurations on Flt001.

The first ten degrees of flaps lower the nose 3-4 degrees, there is not a noticeable change in drag in this configuration it does lower the stall speed a few knots (see below).  The remainder of flap lower the nose another 5-8 degrees, lower the stall speed, and noticeably increase the drag on the airplane.

Landing Gear

The aircraft is equipped with a tricycle landing gear.  An electric hydraulic pump mounted in the tail of the airplane retracts the gear.  This pump runs one way to extend and the opposite way to retract.  The retract and extend systems have independent pressure switches mounted to the pump.  In the event of a loss of hydraulic pressure the mains will gravity drop, the nose would also extend without airspeed pushing against it, so it is equipped with a gas strut to push against the wind.  The Lancair recommended VLE/VLO is 120 KIAS; the airplane was tested to that on Flt001.

We had some problems with the gear during testing.  Those problems centered around a hydraulic pump that failed and was replaced, the pressure setting on the retraction side, and the airspeed safety switch.  As a result we tested the emergency extension procedure a few times and found it to be satisfactory.

When the pump failed (Flt007) I had just finished a gear down stall test point.  I was retracting the gear to change configuration between points.  Upon selecting gear up the nose gear down light went out followed by the mains.  Then there was a significant change in the sound the pump was making, similar to grinding gears in a car.  The first step was to undo what I had just done, so I returned the switch to the down position.  This changes the direction of the pump but allows the pump to continue to run so the noise did not stop.  I then reached across the panel and pulled the breaker at which point the pump/noise stopped, it was not clear to me at the time whether I pulled the breaker or it popped as I grabbed it.  The gear position lights showed that the gear was not down and the fact that the pump had been running made me assume they were not up.  I then opened the emergency extension valve; the mains gave me green lights immediately the nose took a couple seconds.  I used the rudder to confirm the gear was out and landed normally.  The pump had failed by shearing the drive shaft between the electric motor on top and the hydraulic pump assembly on the bottom.  We believe the cause was unintentionally installing a 12v pump in a 24v system.  The pump was replaced with the 24v version and has been well behaved ever since.

On Flt012 I thought the gear did not retract because the up side of the hydraulic loop had become pressurized.  After takeoff at 110 KIAS I selected up on the gear switch and the pump did not run, I cracked the emergency extension valve and the gear swung.  The airplane had sat for a month while we were prepping Lynn’s airplane for Reno.  It was explained to me that sometimes when they sit the pressure from the down side leaks across the actuators to the up side.  So when you select up the pressure switches have effectively already shut the pump off.  Cracking the valve relieves that pressure allowing the gear to function.  I now believe it was in fact the airspeed safety switch, but it also happened to me in Lynn’s airplane N23LF so I believe it is worth noting.

The airspeed safety switch was the source of the second set of test failures (Flt012 – Flt015) it manifested as an intermittent and significant change in the switch set pressure (airspeed), probably due to the switch sticking.  Upon selecting the up position the gear would not run even after cracking the emergency extension valve.  If you accelerated the airplane, sometimes you could reach the effective new set speed before reaching gear speed.  Otherwise the gear would be stuck in the down position.  The airspeed safety switch which was originally installed was designed for a Lancair IV, and was replaced with a Legacy type switch.

We had two nose wheel flat tires; both were slow leaks where you would find the tire flat the morning after a flight.  During inspection after the second flat we decided the problem was a gash on the inside sidewall of the tire which during cyclic loads would grab and pinch the tube.  As a fix we covered the gash with packaging tape, this was a short term fix requested by the owner to get the airplane delivered.  The tire was eventually replaced by the owner.
 


Engine Installation Overview:

The TSIO-550B was built by Chris Padilla and John Jackson at Pacific Continental in Los Angeles CA (818)-899-5200.  The crank, crankcase, cylinders, accessories, are all stock.  The turbochargers are aftermarket and their pairing with this type of engine goes back to the early days of Darryl and Andy.  The intercoolers are stock Malibu type coolers that have been shortened to fit in the cowling, which is blistered to accept them.  With each Super Legacy type this system has been refined but this is most noticeable in the firewall forward installation.  This particular installation has the most extensive use of carbon induction runners and is the second installation of the sliding oil door in the plenum top.

Wastegates

All Super Legacy turbochargers are manually controlled using pneumatic wastegates.  These wastegates are historically manufactured custom for the Super Legacy airframes matching Darryl’s airplane (N33XP).  For radio brevity I refer to the turbo controller knob as the “wheel”.

Wheel Technical Description

To control power in the Super Legacy the throttle is connected to the throttle body butterfly valve which directly controls airflow into the engine.  With the throttle completely open the manifold pressure generated by the turbo chargers is regulated by the wastegates.  The wastegates are controlled by a pressure delta across a diaphragm that opens and closes the exhaust wastegate.  The exhaust pressure pushes the valve open reducing the manifold pressure, which is countered by the diaphragm.  In order to adjust the waste gate setting a spring stack is added on top of the diapragm pushing the wastegate closed to generate more boost.  The pilot can add more pressure to the diaphragm using the wheel.  The wheel is a pneumatic regulator located between the pilots legs on the bottom of the center console.


In its current configuration the engine will make 2700 rpm and 35” MAP static at full power and 2750’ MSL field elevation and nothing on the wheel.  It takes just under one full turn of the wheel to get a manifold pressure response.  After that first turn the wheel is very sensitive, will lag your correction, and will overshoot.  At 2750’ MSL the wheel will take you from 35” MAP to 40” before the 1:00 position after that first full turn.  On flight 12 at 11.5K MSL the engine made 28.5”MAP with no wheel, after one full turn at the 12:00 position it made 30.8”, at 3:00 36.0”, at 6:00 42.1”.  As the airplane climbs you will need to manually regulate the boost to keep up with the change in atmospheric pressure.

Fuel Controller

The mechanical aneroid equipped Continental fuel controller is not designed to see as much boost as you can generate with this setup, and the controllers’ response does not match the stoichiometry of the engine.  So as you roll in the wheel the fuel controller will richen the mixture faster than the engine needs it up to about 55” MAP.  This needs to be regulated by leaning the fuel with the mixture knob.  With the mixture full rich the controller will flood the engine around 40” MAP.  At 2750 MSL the engine will not reach 40” without the wheel, I presume that closer to sea-level it would reach 40” and would flood the engine during take-off roll.

The controller flood sequence is as follows; the pilot selects a new boost setting, the boost overshoots, the engine starts making thick black exhaust smoke, the engine loses a lot of power, which slows the turbos down and drops the boost until the mixture is correct when the engine spools back up to the higher MAP which repeats the sequence.  The period of this cycle is typically 1-2 seconds.

There are two ways to regulate the fuel; EGT and FF/MAP.  EGT is the simplest way to monitor the fuel controller, the downside being they are slow to respond.  By keeping the EGTs between 1250°F and 1400°F you can have some confidence the engine will stay running.  The EGTs are limited to 1400°F, spread is on the order of 50-75 degrees typically, and as the engine gets too rich the EGTs get colder.  You will not see EGTs below 1200°F; with the throttle up, the engine will flood first.  On the take-off roll you can estimate the fuel flow for a given power setting (MAP) by comparing the two numbers.  For a quick rule of thumb, at 2700 RPM the boost in INHG and the fuel flow in GPH typically match; 40” MAP corresponds to roughly 40 GPH, 30” to 30 GPH, etc, (See Figure 3 for cruise flows).  At 40” it took about 49 GPH for the engine to start to run rough.  One full turn of the mixture knob will change fuel flow by about 10%, so it would take roughly two full turns of the misxture knob to correct the 49 GPH to the correct 40 GPH.

Starting Procedure

Typical starting procedure is as follows.  Master on, wait for the G3X to power up and press enter to get through start up screens.  Spin the wheel on the right G3X to the right until the engine page is displayed.  Fuel pump on for 4-5 seconds, fuel will leak out of the bottom of the right cowling if you run the pump long enough, this pressurizes the fuel rail.  Confirm mixture is full rich.  Turn on the low pressure fuel pump.  Move the throttle to between ¼ and ½ throttle.  Begin cranking.  After engine starts check oil pressure.  Hot start procedure is the same.

Propeller

The propeller could feather if the engine is shutdown over 800 RPM.  If this happens the airplane will be harder to start because of the added aerodynamic drag of the feathered blades, but will function normally after starting.



Avionics/Electrical Summary:

The aircraft’s electrical system installation and layout was done by Jon Hadlich of AI Systems (541)-815-7381 in Redmond OR.  It has a 24 volt electrical system powering a Garmin dual display G3X and a GTN 750.  The aircraft uses the 750 for an audio panel and comm radio with a SL40 for a secondary comm radio.  The Tru Trak Autopilot can function independently or be driven by the Garmin.  The Mountain High EDS 2ip is mounted on the right side of the panel.

During the first attempt to fly Flt022 we scrubbed due to an electrical anomaly.  The aircraft was not starting.  On the second extended cranking session the momentary switch was unselected and the airplane continued to crank uncommanded.  At this point I switched the Master off, which also was unresponsive.  It appears both the master and starter relays welded closed.  After we recharged the battery both relays functioned normally, but we preemptively replaced them.  Jon Hadlich has since recommended a minimum cranking voltage of 17 volts.

We have had pitot static dropouts that have lasted as long as several minutes (Flt018).  We tried agitating the wiring harness all over the airplane and were not able to reproduce it.  On Flt025 and Flt026 the CHTs and EGTs all dropped out together and then oscillated wildly.  We were then able to reproduce some of this on the ground and traced it to the forward side of the Thermocouple cannon plug on the right side of the firewall.  We cleaned this connector and reconnected it and the problem has not recurred since.

Alternator

The aircraft is equipped with redundant standby type alternators on the back of the engine.  These alternators do not make current until 1800 RPM, and so the ammeter may show a discharge below this engine speed.

Avionics Flight Configurations

The master switch controls the majority of the electrical system, including the SL40.  Most notably it turns on the G3X.  Unfortunately without a backup oil pressure outside of the EFIS you need to get through the boot-up screens on the G3X to check oil pressure after power-up.  With the airspeed safety switch removed from the landing gear buss it is common for the hydraulic pump to cycle at power up to top off the down side of the system, especially if the aircraft has been sitting.  The avionics master only powers the GTN 750.  Because the audio panel is built into the 750 and it takes some time to boot up I typically operate the aircraft on Comm 2, waiting to configure the 750 until later.

During testing I typically configure the left G3X with the synthetic vision on top and HSI on the bottom.  The HSI will automatically turn into a G meter at 2.5G, but you can use the menu on that G3X to have it up all the time.  The right G3X is configured to the engine page during takeoff and landing for engine mixture feedback.  The G3X has a great moving map that summarizes very nicely the engine parameters on the top of the screen.  However the 750 moving map is better and the touch screen is so convenient for flight plan editing that there is no reason to configure the right G3X to a map, so I usually leave it on the engine, info, or fuel page.

Autopilot

The autopilot was a source of a few anomalies during the test program.  Those can be described as hunting and runaways.  The hunting is a very slow maneuver where the airplane is near the desired altitude and slowly over a period of 10 seconds the airplane oscillates +/- 200 feet or simply does not get closer than 200 feet from the target altitude.  The runaway is a much more dynamic and potentially dangerous maneuver.  When the pilot selects Vs mode to capture the desired altitude the airplane adds elevator in the opposite direction and then goes hard over in that direction.  Both of these AP problems tend to happen at aft cg and may be related to the balance being aft of the neutral stability/balance point.

Trim

The airplane has electric flight control trim tabs in three axes.  Each of these tabs is driven by a servo mounted in the surface.  The coolie hat switch on the stick controls roll and pitch while the three position momentary switch on the left side of the stick controls yaw trim.  The yaw trim functions such that you push the switch towards the displaced ball, so if the airplane is yawing to the right (eyeballs left), the ball would be off center to the left, and the switch would be displaced to the left to center the ball.

Pitch trim is indicated on the bottom left of the left G3X.  There is a white bar in the middle that is used to indicate takeoff trim position.

During test the roll trim was found to be intermittent on three of the flights (Flt002, Flt003, Flt022, and Flt026).  This has not been repeatable on the ground.


Figures and Photos




Figure 3 Fuel Flow Vs MAP


Figure 4 Cruise Economy

Figure 5 W&B Envelope

 Figure 6 VN Diagram @ 2750 LBS


Figure 7 VN Diagram @ 2150 LBS


Figure 8 Cockpit Photo

Figure 9 In Flight Photo



Figure 10 First Flight Team, Jon Hadlich, Andy Chiavetta, Elliot Seguin, and Justin Gillen




Stalls at 2150 lbs. and 89.6”, cruise power 20”/2400RPM Flt007
Power
Flaps
Gear
Speed (KIAS)
Off
Up
Up
75
Off
10°
Up
74
Off
10°
Down
71
Off
40°
Down
61
Off
40°
Up
61
Cruise
Up
Up
68
Cruise
10°
Up
64
Cruise
10°
Down
62
Cruise
40°
Down
52
Cruise
40°
Up
54



Stalls at 2750 lbs. and 95.1”, cruise power 20”/2400RPM Flt019
Power
Flaps
Gear
Speed (KIAS)
Off
Up
Up
84
Off
10°
Up
79
Off
10°
Down
81
Off
40°
Down
67
Off
40°
Up
69
Cruise
Up
Up
76
Cruise
10°
Up
71
Cruise
10°
Down
74
Cruise
40°
Down
63
Cruise
40°
Up
60

Figure 11 Stall Speeds



Stick Force/Position Vs Q
Flt005 2430 @93.8
Flt004 2300 @92.5
Flt003 2157 @89.65
Flt001 2157 @89.65
KIAS
Position
Position
Force
Force
90
4
100
12
11.9375
4
110
11.75
11.9375
8
4
120
11.75
11.9375
8.5
4
130
11.625
11.75
9
4.5
140
11.625
11.75
10
4.5
150
11.625
10.5
4.5
160
11.5
11.5
12
4.5
170
11.5
11.5
13
4
180
11
11.5
13.5
4
190
11.4375
11.75
14
4.5
200
11.4375
11.75
15
210
11.375
11.375
16.5
220
11.375
17
230
11.375
240
11.375

Stick Force Vs G
Flt002




KIAS
1g
1.5g
2g
2.5g
100
120
5
7
10
140
6
8
10
13
 Figure 14 Stick Force and Position




Flt001
29-Jun
1.1
80-200KIAS, 1-2G, Flaps, Spoilers, 20 Gallons a side
Flt002
29-Jun
1.8
First Stall, Full Fuel, 64-235KIAS, SFvG, SFvQ
Flt003
30-Jun
2.2
255KIAS, SFvQ
Flt004
2-Jul
2.4
15 in Aux, Stalls, Autopilot
Flt005
3-Jul
3.8
Full Aux, SPvG, Best Climb, Best Glide
Flt006
4-Jul
0.1
Engine Quit on takeoff
Flt007
8-Jul
0.9
Hydro Pump Failure
Flt008
23-Jul
0.7
First flight new hydro pump
Flt009
15-Aug
1
Power 1,2,3G
Flt010
16-Aug
1
New Springs Quit on takeoff
Flt011
17-Aug
2
New Springs
Flt012
28-Sep
2.1
New Regulator, New Map, Gear not right
Flt013
29-Sep
2
Auto Pilot Eval, Gear not right
Flt014
2-Oct
1.1
Gear acting up
Flt015
7-Oct
1.4
Gear acting up
Flt016
8-Oct
1.7
Raised hydro pressure
Flt017
10-Oct
1.3
WJF, P/S Check and tx check, Removed gear safety switch
Flt018
12-Oct
2
Auto Pilot Eval
Flt019
13-Oct
1.9
Auto Pilot Eval
Flt020
28-Oct
1.9
GTOW expansion to 2750
Flt021
30-Oct
0.8
Austin Demo Flight
Flt022
8-Nov
1.1
Auto Pilot Eval
Flt023
8-Nov
0.9
Mixture Eval JG
Flt024
9-Nov
1.8
Boost Eval JG
Flt025
9-Nov
0.8
CHT EGT dropout
Flt026
10-Nov
0.9
CHT EGT dropout eval JG
Flt027
12-Nov
0.6
CHT EGT fixed, deck angle vs Q
Flt028
15-Nov
0.9
Max KTAS, High Alt testing JG
Flt029
19-Nov
1.0
Max KTAS, High Alt testing
Figure 17 Flight Log




Aero Chia Legacy
N357AW
CG is 87.8 to 95.1
MAC 10%-28% 
FS 83.784 is 0% MAC
weight
mom. Arm
Mom-wt
station
nose gear
545
49.1
26759.5

main gears
1176
103.6
121833.6



empty CG
1721

148593.1
86.34



Aircraft
1721
148593.1

Pilot
200
105.34
21068

10 gal. (min fuel)
59
100.45
5926.55




Min. Configuration
1980


88.68



64 gal.@5.9 lbs
377.6
100.45
37929.92

+copilot
200
108.71
21742
90.52
+aux 15/side
177
141
24957







1 Crew, 20/side, No Aux
2157

193367.3
89.65
1 Crew, Full Mains, No Aux
2298.6
207591.02
90.31
1 Crew, Full Mains, Full Aux
2475.6
232548.02
93.94
2 Crew, 20/side, No Aux
2357
215109.3
91.26
2 Crew, Full mains, No Aux fuel
2498.6
229333.02
91.78
2 Crew, Full mains, Full Aux fuel
2734.6

260216.57
95.16
 Figure 19 Weight and Balance



Figure 20 Engine Altitude Performance




 Figure 21 Engine Power Performance